Mold & Die

How Manford Improved Mold Production Efficiency by 35%.

Western Europe · Tier-1 Injection Mold Maker

35%
Faster Cycle Times
−60%
Setups Eliminated
Ra 0.4
Surface Finish
98%
Machine Uptime
The Challenge

What the customer needed.

The customer needed to reduce mold delivery times against intense competition while maintaining the dimensional and surface-finish quality their automotive clients demanded. Their existing 3-axis workflow required multiple setups, fixture changes and downstream polishing — eating into both schedule and margin.

The Manford Solution

How we engineered the answer.

Manford engineers proposed a combined cell of MF-5X (5-axis trunnion) and MH-650 (high-speed) machining centers. The MF-5X handles complex cavity geometry in a single setup, while the MH-650 delivers the mirror finishing that previously required hand polishing.

The Outcome

What changed for the customer.

Within the first six months of deployment, the customer reduced average mold delivery time from 16 to 10.5 weeks, eliminated 60% of fixturing operations and achieved Ra 0.4 surface finishes directly off the machine — eliminating two downstream polishing steps entirely.

Machines Deployed

The Manford machines behind this case.

Talk to us about your application.

We can't share customer names, but we can share what they've achieved. Let's discuss how Manford could deliver similar results for your operation.